Manufacturing

Worldia is redefining the concept of Made in China and is working to push ahead Created in China.

We control the quality from the very beginning. We have C-scanner imported from the USA to detect internal cracks and delamination of raw material.

Worldia is a leader in the Chinese cutting tool industry and we have mastered the technique of reducing the brazing area while maintaining brazing strength. And this vacuum brazing machine represents one of our independent research and development efforts.

The top production equipment, produces the best products!Our processing factory is equipped with 4 sets of AGATHON 5-axis peripheral grinders,EWAG 5-Axis CNC grinders, LASERTECH 20 series 5-axis laser processing machine from DMG, and electric discharge machines from FANUC.

With fully automatic grinding machines imported from AGATHON, a leading grinding equipment supplier in Switzerland, the accuracy of our cutter is up to 5μm, and the deviation between the same batch of product is no more than 5μm. Our current capacity for CBN inserts is 80,000pcs per month, and we are now planning to expand that output.

For superior quality control, we have industry-leading inspection machines: ZOLLER, KEYENCE, and HAIMER

Our PCD/PCBN inserts have been given a 100% dimensional inspection by a 3D image measuring instrument from the Keyence company of Japan. All of the cutting edges are completely detected by microscope as well.

To this point, Worldia has passed ISO9001:2008 quality management system certificate and ISO14001 environmental management system certificate and has earned several national awards.

Laser Processing Workshop

Laser processing is the first procedure of the production process.

EDM Workshop

The EDM workshop is a highly automated CNC workshop.

Grinding Workshop

Agathon
With fully automatic grinding machines imported from Agathon, a leading grinding equipment supplier in Switzerland, the accuracy of our cutter is up to 5μm, and the deviation between the same batch of product is no more than 5μm. The daily production capacity reaches nearly 500 pieces.

Coborn RG9
The RG9 is a multi-function CNC grinding machine imported from Coborn. We utilize this machine for grinding, turning, and milling inserts. Modular programming ensures that operation of the machine is very user-friendly.

EWAG
EWAG is a professional manufacturer of tool grinding machines. We use an EWAG Compactline 5-axis CNC tool grinder to grind standard diamond blades, non-standard PCD/PCBN turning inserts, milling inserts and other special-shaped blades.

Inspection
Quality inspection of cutting tools

FANUC

We have 4 sets of FANUC 5-axis electric discharge machines that are imported from Japan. These machines are used for cutting PCD / PCBN materials with good conductivity. Both rough cutting and precision cutting are completed by these machines with outstanding reliability.

DMG

We have invested in a Lasertech 20 series 5-axis laser processing machine from DMG, a professional CNC machine manufacturer in Germany. The laser processor is mainly used for processing cutting edges and chip breakers on super-hard cutting tools. As a 5-axis piece of machining equipment, it is flexible enough to process the multi-angle cutting edges and inner arc cutting edges of a wide range of tools.

Vacuum Brazing Machine

This vacuum brazing machine is designed and developed by our company for brazing our high quality cutting tools.

CVD Diamond Growth and Processing Workshop

This workshop is equipped with 8 sets of equipment.

Cutting Workshop

The cutting machines are operated by experienced operators.

Haimer Tool Dynamic Balancing Machine

Double laser points realize dynamic balancing testing both in axial and radial directions at G2.5. In order to ensure the stability of the cutting tool in high speed rotation, it tests the tools with a maximum weight of 30 kg and maximum height of 700mm.

Zoller Inspection Machine

Zoller inspection machines are multi-functional pieces of equipment that perform automatic inspection for a range of specifications. It realizes fast, easy and accurate measurement with precision within 1 micron. Driven by 7 drive shafts, this CNC machine is suitable for all types of metal cutting tools. No operator is needed for the comprehensive inspection processes and a complete testing document will be saved.

Packaging Inspection

Packaging inspection is the final inspection procedure.

Warehouse

Packaging inspection is the final inspection procedure.

Product Videos
  • PCBN Insert
  • PCD Insert
  • PCD Reamer
  • Glass Cutting Tool